TEST INSTALLATIONS

TEST BENCH TECHNOLOGY

As a manufacturer of Hardware-in-the-Loop (HiL) test stands for many OEMs, our test stand construction department has experienced design, research and development teams, reliable partners and first-class quality control. Our offer consists of test stands for manual as well as automated testing, portable test stands (e.g. mounted in a case) and modern cockpits for exhibitions. The test benches can be individualized, therefore we can implement customized solutions with special functions on customer request. We have developed the following product lines:

CLASSIC LINE

Midline Generation 2Mi-G2

Product features
Product name: MI-G2
Measurements: 360x300x326 mm
Material: Aluminium
Low weight
Robust
Modular design
Price Request

The second generation of the Mid-Line offers many current features in an innovatively designed housing, which combines all components – and in addition to the instrument cluster a convenient display.

Features
Display Instrument cluster FBS SMLS
TV Speaker Microphone Main Unit
Keypanel MFL Volume control Integrated power supply
Integrated fuses Radio Unit Antenna (GPS / Phone) CAN signal generator*(speed, light, etc.)

*Depends on vehicle model


Highline Generation 1HI-G1

Product features
Product name: HI-G1
Measurements: 500x420x310 mm
Material: Aluminium
Low weight
Robust
Modular design
Price Request

The first generation of our High-Line models combines all features in a stylish and practical housing. The large displays give you an overview of all data at any time, while the modular design ensures that you can expand the device as required.

Features
Display DSP TV / DVD FBS
Instrument cluster Integrated power supply Key panel Speaker
Microphone Main Unit MFL Radio Unit
SMLS Volume control Integrated fuses CAN signal generator*(speed, light, etc.)

*Depends on vehicle model

INDIVIDUAL LINE

Car2X Generation 1C2X-G1

Product features
Product name: C2X-G1
Measurements: 1200x370x460 mm
Material: Aluminium
Robust
Modular design
Low weight
Price Request

The Car2X test bench was developed for various tests of the cars connectivity. As a complete system it can, among others, check the following functions:

  • Online connectivity
  • Online traffic
  • Remote update
  • Over the Air Updates
  • Automatic emergency call (eCall)
  • Breakdown call (bCall)

Equipped with our simulation tools, the ZD Box und Signalgeneratoren, ConnectApp tests can also be performed. The Car2X test benches also support the simulation of open windows, doors, hoods and tailgates, as well as central locking and driving speed. On customer request, the test possibilities can be extended even further, and real control units such as door locks can be installed.

Features
Display Instrument cluster Keypanel TV Tuner
Speaker Microphone MFL Volume control
DSP DVD Main Unit SMLS
Integrated power supply Integrated fuse Radio Unit CAN signal generator*(speed, light, etc.)
Antenna (GPS / Phone) Telephone keys ZD-Box*

Depends on test requirements and can be customized


Individual Generation 3IN-G3

Product features
Product name: IN-G3
Measurements: 790x515x308 mm
Material: Acrylonitrile
Butadiene Styrene
Weight: 25-32 kg
Robust
Waterproof
Pressure resistant
In a suitcase
Price Request

The third generation of our Individual-Line focuses on maximum flexibility. Since the entire system fits into one case, it is the most mobile and simple solution in our portfolio. Despite its compact design, all important features have been integrated into the water and pressure resistant design. Nevertheless, we were able to keep the total weight below 32 kilograms, so that the suitcase can be checked in as flight baggage without any problems.

Features
Display Instrument cluster ELV BCM
Speaker and Microphone Climate control panel MFL Volume control
Integrated power supply and
fuse
Keyless Entry / Central
Locking
OCU CAN signal generator*(speed, light, etc.)

*Depends on vehicle model


Advanced Cockpit for ExhibitionACE-G1

Product features
Product name: ACE-G1
Measurements: 162x205x135 cm
Material: Aluminium
Weight: 800 kg
Robust
Modular design
Highly Flexible
Price Request

ZD not only develop standard product of our own brand, but we also customise our product to meet exhibition needs of our customers through personalised and individualized test benches. According to the technical and aesthetic needs of our customers, we develop individual and customized solutions to provide the appropriate technology and services for high-quality cockpit for exhibition.

The Virtual Cockpit, which is jointly developed by ZD with our partner using core cutting-edge technologies, essentially changes the cockpit experience. It fully applies digital technology to bring comprehensive functions and novel experiences to drivers. The virtual cockpit was exhibited at CES 2019 and gained widespread attention from the industry. Through the self-developed ZD Box, we have not only realized the signal simulation of the whole vehicle, but also the reproduction of the whole set of new functions related to EV Telematics, including energy management, power control, driving monitoring, etc.

The use of simulation to solve the problem of optimizing the navigation path based on the remaining power of the EV is very avant-garde in the industry. Conceptually, the virtual cockpit shows that it is possible to embed system functions in the cockpit through simulation without having to build a car. The necessary development work and comfort for the user can be determined. ZD is using its research capabilities to create innovative simulation solutions to create more driving convenience for new electric vehicles.

Features
Display Instrument Cluster FBS SMLS
Speaker Microphone MU MFL
Volume Control TV Tuner DSP Integrated Power Supply
Integrated fuse Radio CAN signal generator
(speed, light, etc)*
Electrically adjustable seats

*Depends on vehicle model

AUTOMATION LINE

Automation Generation 3AI-G3

Product features
Product name: AI-G3
Measurements: 1000x450x456 mm
Material: Aluminium
Weight: 20-25 kg
Robust
Modular design
Price Request

The third generation of our automation solutions is the most flexible system in our range. It is designed for maximum variability, which means it can be ordered in the raw version shown or already equipped with components from ZD. For productive use, additional devices can be easily connected or removed from the setup, supported by the intelligent design of the system. Despite these advantages, the Automation Generation 3 remains compact and lightweight.

Features
Speakers Microphone Integrated fuse Cable Management


Test Rack Module Generation 1TRM-G1

Product features
Product name: TRM-G1
Measurements: 650x435x90 mm
Material: Aluminium
Weight: 8-15 kg
Robust
Modular design
Price Request

The Test Rack Module is our flexible solution for the test automation, which is designed for 19 inch racks. The practical drawer design allows easy exchange of components as well as direct replacement of the complete setup. The mounting as well as the cabling of the components are individually adapted in coordination with our customers. Thus we achieve an optimal connection of the common bus systems like CAN, Ethernet 100/1000 Base-T1 and serial. This allows most infotainment control units to be tested with the Test Rack Module.

Features
Integrated power supply (5V/12V adjustable) 4 Arduino-based relays 230V main switch Built-in fuses
Control units compatible ZD Box compatible ZD-Link 1000 integrierbar ZD-Converter 1000integrierbar

PRODUCTION LINE

Management Infotainment Base Generation 1MIB-G1

Product features
Product name: MIB-G1
Measurements: 464x310x320 mm
Material: Aluminium
Weight: 10-15 kg
Robust
Modular design
Highly flexible
Price Request

The MIB has been specially developed to meet the requirements of series production. The test bench can simulate the turning on of the car and operation of the main unit to install navigation database and update navigation software. Due to the modular design, it is also possible to replace key components in order to test different car models and upgrade further functions. The operation via the integrated touch screen is both comfortable and precise. Its antistatic and anti-inference functions ensure a safe as well as efficient production process.

Features
Touch display Control panel Switch buttons AMI slot and interface
Discharge timer anti-static and anti-inference
functions
Power switch Operation indicator light

All information without guarantee.

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